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Failure Sign Monitoring System Product List

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Motor preventive maintenance and rotating machinery failure prediction monitoring system

IoT that can start small. It prevents failures of rotating machines such as motors, pumps, and fans, reducing opportunity losses due to manufacturing line stoppages.

The rotating machinery fault prediction monitoring system can regularly measure the vibrations of rotating machines operating as production lines or critical equipment. For example, it automatically records the "low-frequency mechanical vibrations," "high-frequency bearing vibrations," and "temperature" of machinery such as rotating machines, fans, pumps, power generation equipment, and presses, and manages the trends. This enables the early detection of abnormal signs, contributing to the planning of appropriate preventive maintenance and the reduction of production loss costs.

  • Vibration Monitoring
  • Failure Sign Monitoring System

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Case Study: Preventing Seizure by Visualizing the Grease Condition of Bearings

Preventing failures by visualizing the grease condition of bearings. Achieved avoidance of 5 million yen in losses, enabling stable operation of chilled pump equipment and reduction in maintenance costs.

Case study on reducing maintenance costs for chilled pump equipment in food plants. By introducing sensor technology to the chilled pump equipment, the grease condition of the bearings was visualized. This enabled the prevention of bearing seizure, extending the equipment's lifespan and reducing maintenance costs, thereby achieving stable operation of the chilled pump equipment.

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Rotating Machine Fault Prediction Monitoring System 'Wiserot Wireless'

Early detection of abnormal signs in rotating machinery! Preventing failures in advance and achieving a reduction in maintenance costs.

"Wiserot Wireless" is a monitoring system for rotating machinery that contributes to preventive maintenance by early detection of abnormal signs in rotating machines. By using our unique judgment criteria (Q value), it enables early detection of bearing abnormalities, thereby reducing downtime. Additionally, we offer the "Wiserot LAN (Wired)" model, which has the same functions as the wireless version but eliminates the need for battery replacement by adopting an AC adapter. 【Features of Wiserot Wireless】 ■ Detection of abnormal signs through trend monitoring of high-frequency vibrations ■ Reduction of maintenance costs through lighter maintenance tasks and safety measures ■ Cutting inverter carrier vibration noise with our proprietary diagnostic technology ■ Easy installation on existing equipment due to the wireless sensor equipped with a battery ■ Measurement possible even in areas where wiring is difficult ■ Trend monitoring available using various vibration values (acceleration, velocity, displacement) *For more details, please refer to the PDF document or feel free to contact us.

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  • Other security and surveillance systems
  • Failure Sign Monitoring System

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Case Study: Prevention of Losses by Detecting Imbalance in Exhaust Fan Equipment

Early detection of exhaust fan abnormalities through vibration frequency analysis. By implementing planned maintenance, a loss impact of 10 million yen was avoided in advance, achieving stable operation.

A case study on maintenance utilizing data from the exhaust fan equipment of a fiber plant. Vibration sensors were installed on the exhaust fan equipment, and vibration frequency analysis was conducted. As a result, abnormal rotation of the rotating machinery due to the influence of adhered substances was detected early, preventing unexpected failures through maintenance and avoiding losses caused by breakdowns.

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Case Study: Loss Prevention through Fault Prediction Monitoring of Machinery Equipment (Bearing Vibration)

Achieved predictive monitoring of production line equipment failures. Detected inner ring damage in bearings through vibration frequency analysis, preventing equipment downtime and avoiding losses of up to 70 million yen.

A case study on preventing machinery failures using vibration sensors in a film production line. There was a problem where the production line could incur losses of up to 70 million yen if machinery failures caused a halt. Therefore, we monitored bearing vibrations as precursors to failures for the extruder and stretching machine, enabling vibration frequency analysis due to excessive danger, and established a system that allows for maintenance before machinery failures occur.

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"I want to foresee the failure of the rotating machine." 'Wiserot'

Before abnormalities occur! Early detection of abnormal signs in rotating machinery! Prevent failures in advance and achieve a reduction in maintenance costs.

"Wiserot Wireless" is a monitoring system for rotating machinery that contributes to preventive maintenance by early detection of abnormal signs in rotating machines. By using our unique judgment criteria (Q value), it enables early detection of bearing abnormalities, thereby reducing downtime. Additionally, we offer the "Wiserot LAN type (wired)," which, while equipped with similar functions to the wireless version, eliminates the need for battery replacement by adopting an AC adapter. 【Features of Wiserot Wireless】 ■ Detection of abnormal signs through trend monitoring of high-frequency vibrations ■ Reduction of maintenance costs through alleviation of maintenance tasks and safety measures ■ Cutting inverter carrier vibration noise using our proprietary diagnostic technology ■ Easy installation on existing equipment due to the wireless sensor equipped with a battery ■ Measurement possible even in areas where wiring is difficult ■ Trend monitoring of various vibration values (acceleration, velocity, displacement) is possible *For more details, please refer to the PDF document or feel free to contact us.

  • image_36.png
  • image_39.png
  • image_38.png
  • Other security and surveillance systems
  • Failure Sign Monitoring System

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